

You are basically asking for people to solve a solved problem, there’s no actual need for keeping the PCs separate since you control them both, and oh and you want it done cheap. A bespoke custom solution will not scale regardless if you need it to or not, you should know that.
https://hometechhacker.com/great-choices-for-opnsense-hardware/
A firewall device with as many ports as you need is your best bet.
Not liking the solution you have doesn’t mean you don’t have a solution.
Anyway, watch the playlist I sent, it’s a great overview of the OSI model with some other stuff. You mentioned not understanding some layers, once you do you will understand the limitations of the hardware you have.